Multi-Axis CNC Machining for Ultra-Precision Optical Components with Complex Geometries

N'ụlọ ọrụ ebe micron-larịị ziri ezi na-akọwa ihe ịga nke ọma - ikuku ikuku, ngwaọrụ ahụike, optics dị elu - ọchịchọ makaultra-nkenke ngwa anya componentsya nageometry mgbagwoju anyana-arị elu. Igwe CNC 3-axis ọdịnala na-alụ ọgụ na mgbagwoju anya contours na nnabata siri ike, manaMulti-axis CNC machiningna-agbanwe nke a. Ụlọ ọrụ anyị na-eme ka teknụzụ CNC 5-axis dị mkpụmkpụ iji wepụta ihe ndị na-agbaso ụkpụrụ kachasị siri ike, na-ejikọta.elu akụrụngwa,njikwa mma siri ike, nankwado ndị ahịa ahaziri ahazi.

Gịnị mere Multi-axis CNC machining?

1.Nkọwa na-enweghị atụ maka atụmatụ mgbagwoju anya

•   N'adịghị ka igwe 3-axis na-ejedebe na mmegharị ahịrị, anyị5-axis CNC usoro(dịka ọmụmaatụ, usoro DMU) na-eme ka ntụgharị n'otu oge n'akụkụ A/B/C axes. Nke a na-enye ohere ịmegharị ụdị mgbagwoju anya - lenses freeform, enyo aspherical - n'otu nhazi, na-ewepụ njehie ngbanwe na ịnweta nnabata n'ime.± 0.003mm.

•   Ọmụmaatụ: Anya oghere abụọ-curvature maka laser collimators, na-achọ <0.005mm ngbanwe elu elu, ka e ji ezi 99.8% mepụta ya.

2.Ịrụ ọrụ & Nchekwa ọnụ ahịa

•   Machining otu ntọalana-ebelata oge mmepụta site na 40-60% megide usoro nhazi ọtụtụ. Maka oru ngo ụlọ anya nke satịlaịtị, anyị belata oge ndu site na ụbọchị 14 ruo 6.

•   Ụzọ ngwá ọrụ akpaghị aka na-ebelata ihe mkpofu ihe—dị oké ọnụ ahịa dị ka silica fused ma ọ bụ Zerodur®.

Anyị Factory si Pụrụ Ikike

1. Advanced Multi-Axis Equipment

• 5-Axis CNC Centers: DMU 65 monoBLOCK® (njem: X-1400mm, Y-900mm, Z-700mm; spindle: 42,000 RPM) maka elu-ọsọ,-free imecha .
• Ihe mgbakwunye Ultra-nkenke: Ihe nyocha laser jikọtara ọnụ maka metrology na-eme n'ezie yana ngbanwe ụzọ ngwaọrụ n'oge igwe.
• Nleba anya n'ime usoro: Akụkụ ọ bụla na-aga ebe nlele atọ:

2. Usoro gburugburu ebe obibi dị mma

Ihe nlere anya nke akụrụngwa (ISO 17025 ụlọ nyocha).

Nchọpụta n'igwe maka izi ezi akụkụ.

Nkwenye CMM na-aga n'ihu (Zeiss CONTURA G2, izi ezi: 1.1µm + L/350µm) .

•ISO 9001/13485 nnabata: Usoro arụ ọrụ edekọtara na-eme ka traceability site na imewe ruo na nnyefe.

3. Ihe dị iche iche & Ọkachamara Ngwa

Akụrụngwa: Igwe anya, ceramik, titanium, Inconel®.

Ngwa: Endoscopes, VR oghere n'usoro, fiber-optic collimators, aerospace reflectors.

4. Nkwado ndị ahịa njedebe na njedebe

•Mmekọrịta imewe: Ndị injinia anyị na-ebuli atụmatụ maka nrụpụta (DFM) - dịka ọmụmaatụ, na-eme ka ọ dị mfe iji belata ọnụ ahịa.
•Nkwenye nnyefe gachara:

o24/7 teknuzu hotline (<30-min nzaghachi) .
oNkwado mmezi oge ndụ + akwụkwọ ikike afọ 2.
oNgwa ngwa-akụkụ mapụtara: nnyefe zuru ụwa ọnụ n'ime awa 72.

Ọmụmụ ihe: oghere ebumnuche microscope dị elu-NA

Ihe ịma aka: Onye ahịa biomedical chọrọ lenses 200 nwere micro-grooves (omi: 50µm ± 2µm) maka ntụzịaka ọkụ.
Ngwọta:

•Anyị 5-axis CNC emebere elliptical toolpaths nwere mgbanwe tilt akụkụ.
•Nyocha laser na-arụ ọrụ achọpụtara ndahie> 1µm, na-ebute mmezi akpaaka.
Nsonaazụ: 0% ọnụego ọjụjụ; 98% nnyefe n'oge.

Ajụjụ: Na-agwa ndị ahịa nchegbu isi

Ajụjụ: Ị nwere ike ijikwa geometrices na mkpụbelata ma ọ bụ symmetry na-abụghị ntụgharị?
A: N'ezie. Tebụl ndị na-atụgharị rotary anyị 5-axis CNC na-enweta akụkụ ruo 110 Celsius, njiri arụ ọrụ dị ka ọwa helical ma ọ bụ ebe a na-ahụ anya parabolic na-enweghị ndozi.

Ajụjụ: Kedu ka ị ga-esi hụ na iguzosi ike n'ezi ihe n'elu anya?
A: Anyị na-eji ngwaọrụ mkpuchi diamond na nano-polishing cycles, na-enweta nhụsianya elu (Ra) <10nm-dị oke mkpa maka ngwa laser.

Ajụjụ: Gịnị ma ọ bụrụ na m chọrọ imewe mgbanwe post-mmepụta?
A: Ọnụ ụzọ igwe ojii anyị dabere na-enye gị ohere ịnyegharị nyocha, yana ụdị emelitere ewepụtara na ụbọchị 5-7.