Otu esi ahọrọ ngwanro CAM kacha mma maka ụzọ ngwaọrụ 5-Axis otu oge

PFT, Shenzhen

Nzube: Iji guzobe usoro data na-akwalite maka ịhọrọ ngwanrọ CAM kacha mma n'ime igwe 5-axis n'otu oge.
Ụzọ: Ntụle ntụle nke 10 ụlọ ọrụ na-eduga CAM ngwọta na-eji mebere ule ụdị (eg, turbine agụba) na n'ezie ụwa ikpe (eg, aerospace components). Ihe metrik ndị dị mkpa gụnyere ịdị mma na-ezere nkukota, mbelata oge mmemme, na ogo ngwụcha elu.
Nsonaazụ: Ngwanrọ nwere nleba anya nkukota akpaaka (dịka, hyperMILL®) belatara mperi mmemme site na 40% ma na-enye ezi ụzọ 5-axis na-eme otu oge. Ngwọta dị ka SolidCAM belatara oge igwe site na 20% site na atụmatụ Swarf.
Mkpebi: Ikike mwekota na sistemu CAD dị na mgbanarị nkukota algọridim bụ njirisi nhọrọ nhọrọ. Nnyocha ga-eme n'ọdịnihu kwesịrị ibute ụzọ ngwa ọrụ AI na-ebute ụzọ.

1. Okwu mmalite

Mmụba nke geometries dị mgbagwoju anya na ikuku ikuku na mmepụta ọgwụ (dịka ọmụmaatụ, oghere dị omimi, agụba turbine) na-achọ ka ụzọ ngwaọrụ 5-axis dị elu n'otu oge. Ka ọ na-erule 2025, 78% nke ndị na-emepụta akụkụ ziri ezi ga-achọ sọftụwia CAM nwere ike ibelata oge ntọlite ​​ma na-abawanye mgbanwe kinematic. Ọmụmụ ihe a na-eleba anya na oghere dị oke egwu na usoro nyocha CAM na-ahazi site na nyocha nke mgbake nke algorithms njikwa ọgụ na ịrụ ọrụ nke ọma.

2. Ụzọ nyocha

2.1 Nleba anya

• Ụdị ule: agụba turbine kwadoro ISO (Ti-6Al-4V) na geometry impeller
• Ngwanrọ nwalere: SolidCAM, hyperMILL®, WORKNC, CATIA V5
• Ngbanwe njikwa:
  • Ogologo ngwá ọrụ: 10-150 mm
  • Ọnụego nri: 200–800 IPM
  • Nkwekọrịta nchikota: ± 0.005 mm

2.2 Isi mmalite data

• Akwụkwọ ntuziaka nka sitere na OPEN MIND na SolidCAM
• Kinematic njikarịcha algọridim sitere na ọmụmụ ndị ọgbọ nyochara
• Ndekọ mmepụta sitere na Ngwaahịa Western Precision

2.3 Protocol nkwado

Ụzọ ngwaọrụ niile nwere nkwenye nke ọkwa atọ:

1. Simulation G-koodu na gburugburu igwe mebere
2. Nrụpụta anụ ahụ na DMG MORI NTX 1000
3. Ntụ CMM (Zeiss CONTURA G2)

3. Nsonaazụ na nyocha

3.1 Metrics arụmọrụ isi

Tebụl 1: CAM Ngwanrọ ike Matrix

3.2 Innovation Benchmarking

• Ntụgharị Toolpath: SolidCAM'sTugharia HSM ka Sim. 5-Axisarụpụtaghị usoro ochie site n'ịnọgide na-enwe ezigbo kọntaktị-akụkụ ngwaọrụ
• Kinematic Adaptation: hyperMILL®'s tilt optimization wetara mperi mperi angular site na 35% vs. Makhanov's 2004 model

4. Mkparịta ụka

4.1 Ihe Ọganihu Dị Mkpa

• Njikwa ndakọrịta: Sistemụ akpaaka (dịka ọmụmaatụ, hyperMILL®'s algọridim) gbochiri $220k / afọ na mmebi ngwaọrụ.
• Ngbanwe Strategy: SolidCAM'sMultibladenaPort Machiningmodul nyeere otu-ntọala mgbagwoju akụkụ mmepụta

4.2 Ihe mgbochi mmejuputa

• Achọrọ Ọzụzụ: NITTO KOHKI kọrọ awa 300+ maka njikwa mmemme 5-axis
• Ngwakọta ngwaike: njikwa otu oge chọrọ ≥32GB Ram ọdụ ọrụ

4.3 SEO Optimization Strategy

Ndị nrụpụta kwesịrị ibute ọdịnaya na-egosipụta:

• Keywords ogologo ọdụ:"5-axis CAM maka ntinye ahụike"
• Isi okwu ọmụmụ ihe:"hyperMILL aerospace case"
• Usoro ntụgharị asụsụ ezoro ezo:"kinematic toolpath kacha mma"

5. Nkwubi okwu

Nhọrọ CAM kacha mma chọrọ ịhazigharị ogidi atọ: nchekwa nkukota (nyocha akpaaka), ụdị atụmatụ dị iche iche (dịka, Swarf/Contour 5X), na ntinye CAD. Maka ụlọ ọrụ na-elekwasị anya na ọhụhụ Google, akwụkwọ nke nsonaazụ nrụpụta akọwapụtara (dịka ọmụmaatụ,"40% ngwa ngwa imecha impeller") na-ebute okporo ụzọ organic 3 × karịa ka a na-ekwu. Ọrụ ga-eme n'ọdịnihu ga-agarịrị ụzọ ngwaọrụ mmegharị nke AI maka ngwa ntachi obi (± 2μm).